Monday, 27 August 2012

HRE Wheels: The Birth of the Vintage Series

Engineering Technology

Oxy-fuel welding (commonly called oxyacetylene welding, oxy welding, or gas welding in the U.S.) and oxy-fuel cutting are processes that use fuel gases and oxygen to weld and cut metals, respectively. French engineers Edmond Fouché and Charles Picard became the first to develop oxygen-acetylene welding in 1903.[1] Pure oxygen, instead of air (20% oxygen/80% nitrogen), is used to increase the flame temperature to allow localized melting of the workpiece material (e.g. steel) in a room environment. A common propane/air flame burns at about 3,630 °F (2,000 °C), a propane/oxygen flame burns at about 4,530 °F (2,500 °C), and an acetylene/oxygen flame burns at about 6,330 °F (3,500 °C). Oxy-fuel is one of the oldest welding processes. Still used in industry, in recent decades it has been less widely utilized in industrial applications as other specifically devised technologies have been adopted. It is still widely used for welding pipes and tubes, as well as repair work. It is also frequently well-suited, and favored, for fabricating some types of metal-based artwork. In oxy-fuel welding, a welding torch is used to weld metals. Welding metal results when two pieces are heated to a temperature that produces a shared pool of molten metal. The molten pool is generally supplied with additional metal called filler. Filler material depends upon the metals to be welded. In oxy-fuel cutting, a torch is used to heat metal to its kindling temperature. A stream of oxygen is then trained on the metal, burning it into a metal oxide that flows out of the kerf as slag.[2] Torches that do not mix fuel with oxygen (combining, instead, atmospheric air) are not considered oxy-fuel torches and can typically be identified by a single tank (Oxy-fuel cutting requires two isolated supplies, fuel and oxygen). Most metals cannot be melted with a single-tank torch. As such, single-tank torches are typically used only for soldering and brazing, rather than welding.
Plans to make a drill gauge
Blue Ink
Pre cuting it

Sunday, 26 August 2012

Striping The Motor
My table
Valve Compressor
camshaft
Valves
Axel Stands
Changing the pads
New pads in with copper grease
Copper grease
Axel Stands 1. Loosen the lug nuts on the wheel. Then jack up the car and place a jack stand under the car's frame. Lower the jack so its weight rests on the jack stand. Fully remove the lug nuts and remove the wheel. You now have access to the brake assembly and can safely reach under the car. 2. Find the two slider bolts (sometimes called "pins") that hold the caliper in place.It's generally only necessary to remove the lower bolt. It can be long but once it is fully loosened, it will slide out easily. 3.The rubber hose, which is the hydraulic line, will flex to allow this so do not disconnect any hydraulic lines. If you think you have to disconnect a hydraulic line, you're doing something wrong. Reassemble the brakes and seek professional help. At this point, it is very easy to inspect the thickness of the brake pads to confirm that they need to be changed. Most brake pads have metal wear indicators, which are small metal tabs that squeak when they contact the rotors. Even if these are not yet touching, the pads are worn out if the friction material is 1/8th of an inch thick or less at any point. 4. The brake pads are now exposed and the retaining clips hold them loosely in place. Simply slide the old brake pads out, as shown in the photo. 5.New pads almost always come with new clips, which allow the pads to slide back and forth easily. Use the new ones and chuck the old ones. There are no retaining screws for the clips. They just snap in place. There are usually left-handed and right-handed clips, so change one at a time, making sure they match up exactly as you go. 6. The new pads slide into place as easily as the old ones did when they came out, though sometimes the new clips will be tighter. The ears of the new pads should slot nicely into place on the grease you applied. 7.These pistons press on the brake pads and squeeze the rotor to stop the car. Your car might only have one piston for each wheel, but the principle is the same. Before you can lower the caliper into place, these pistons need to be retracted (pushed back) so that they will clear the new, thicker brake pads. 8. Do-it-yourselfers often use a C-clamp to retract the piston or pistons. In this case, we simply levered the piston back using a 2x4 and a piece of plywood. By doing this, the brake fluid in the pistons is being pushed back into the master cylinder reservoir through tiny passages, so the pistons move slowly. The width of the 2x4 allows both pistons to be pushed in at once. If you pushed in one by itself, the other would pop out — you don't want that. Fortunately, most cars have just one piston per caliper, which makes things far simpler. Either way, steady pressure and patience are key here. In this example, we added a second plywood shim near the end of the process to fill the ever-increasing gap. Throughout, take the utmost care to ensure you don't nick or tear the rubber boot and seal that encircles the pistons. 9. When you push the pistons back, the brake fluid level slowly rises. Open the master cylinder reservoir and check it often. This is more of a concern when you work on the second brake, because the combined fluid volume of two calipers could cause the brake fluid to overflow. If it looks like this is going to happen, suck out some of the brake fluid with a turkey baster. There is more danger of overflowing if someone topped off the fluid level during regular service visits. (This is why the brake fluid reservoir shouldn't necessarily be topped off like that.) The fluid level naturally goes down as the pads wear. And it comes back up when the pads are replaced. As long as the level doesn't go below "MIN," the arrow shown in the photo above, on the lower half of the reservoir, everything is cool. 10. With the pistons retracted, the caliper should slip over the pads with little effort. Sometimes the fit is tight and the caliper will slide on the newly installed brake pads. If the pistons catch on the brake pads, you might need to check that you retracted the piston completely. 11. Reinstall and retighten the slider bolt. Straighten the car's wheels, re-mount the tire and tighten the lug nuts. 12. Repeat all these steps for the other side of the front brakes. Remember that the brake fluid will be higher in the reservoir now that new pads are installed on one side, so keep your eye on the fluid level as you retract the piston on the other side. The fluid will only rise further the second time around. You don't want it to overflow since the brake fluid is highly corrosive. If it looks as if the fluid will overflow, suck some out with the turkey baster. If the level is below the "MAX" when both sides are done, add fresh fluid to top things off to the line. 13. Test-drive the car under safe conditions to make sure everything is working properly, being especially careful for the first few stops. Be aware that your brake pedal might have a higher engagement point. You will quickly get used to this change. Enjoy using your new brakes knowing there are now thick brake pads to stop you safely.

Tuesday, 7 August 2012

How it works?

How to Safely Jack Up Your Vehicle

How to Safely Jack Up Your Vehicle The most obvious reason to jack up a car is to change a tire, but other jobs, such as inspecting brakes, may also require you to get under the vehicle. Before you jack up your vehicle, observe the following safety precautions: Use the jack only to get a vehicle off the ground, never to hold a vehicle in place. Use jack stands when you work underneath your vehicle. People have been crushed to death when vehicles that were improperly secured fell on them. Never jack up a vehicle without blocking the wheels to keep it from rolling. Use bricks, wooden wedges, or metal wheel chocks to block the wheels at the end of the car that isn't being raised. If you're changing a tire and you have nothing to block the wheels with, park near the curb with the wheels turned in. This may not keep you from getting hurt if the car rolls off the jack, but at least innocent motorists and pedestrians won’t have to deal with a runaway driverless vehicle! Never change a tire on a freeway or highway. Call road service or an automobile association or hang a white rag or a white piece of paper out of the driver’s side window and wait for the highway patrol. Always park a vehicle on level ground before you jack it up. If you get a flat tire on a hill and can’t coast to the bottom without killing the tire completely, park close to the curb, turn the wheels toward the curb, and block the downside wheels securely to prevent the car from rolling. Put the car in Park (or in First if you have a manual transmission) and engage the parking brake before you jack up the vehicle. After you’ve observed all the safety precautions, follow these steps to jack up a vehicle: Place the jack under the part of the vehicle that it should contact when raised. If you’re using jack stands, place them near the jack. If you place your jack incorrectly, you can injure your car. To find the proper place to position the jack for your particular vehicle, check your owner’s manual. If you don’t have a manual, ask the service department at your dealership to show you the proper placement. Lift the vehicle by using the jack.
If you have a scissor jack, insert the rod or wrench over the knob, and then crank. If you have a hydraulic jack, place the handle into the appropriate location and pump up and down. Use nice, even strokes, taking the jack handle from its lowest point to its highest point on each stroke to cut down on the labor involved. Place the jack stands under the vehicle, near where the jack is touching it. Raise the stands until they’re high enough to just fit under, and lock them in place. Lower the jack until the vehicle is resting on the jack stands.
Substituting boxes, stones, or bricks for jack stands is very dangerous. They can slip out or break while you’re under the car. A jack can do the same thing, so be sure to buy a pair of jack stands and stow them in the trunk. Wiggle the vehicle a little to make sure that it’s resting securely on the jack stands. Then remove the jack. Wiggling the vehicle also tells you whether you have the wheels blocked properly. It’s better if the vehicle falls while all four wheels are in place. (It will bounce just a little.) When you're finished, replace the jack, remove the stands, and lower the vehicle to the ground. If you’re using a scissor jack, simply turn the crank in the opposite direction. If you’re using a hydraulic jack, use the rod to turn the pressure release valve. The jack will do the rest of the work for you.